How to clean a polaris primary clutch. So far it is looking good so I just blew out the dust.
How to clean a polaris primary clutch plus a few tips. Sep 21, 2021 · Since I'm new to Polaris ownership, 2014 RZR 900 XP, I've been researching and watching YouTube video after video on maintenance and repairs. At the same time, they offer a much-improved P90XT primary clutch. But do you know how to remove Polaris clutch without puller? To remove the secondary clutch, unscrew the center bolt with the 15mm socket. Periodically remove the clutch cover and blow the clutches out with compressed air. Here Rick shows us what he does to clean the clutches on an Arctic Cat Mountain Cat and expla Check out the JB Weld Clutch fix video- • JB Weld Polaris Drive Clutch Fix This clutch fits 800 model Rangers, but most of this would apply to nearly all polaris CVT clutches …more Mar 13, 2023 · I read all these clutch issues that some people seem to be having. It worked for a little while then did the same thing again. Make sure to clean the shafts of primary and sec clutch's. In this video we are explaining removal and replacement of clutch part along with the belt. Polaris Primary Clutch Bearing (3514609) No Washers Needed Primary Puller for CF Moto U10 Pro (2025) Hunterworks/Primary Clutch Removal Tool CF Moto U10 Pro In affected ATVs, the primary clutch failure could lead to debris or clutch components being ejected from the clutch housing. more How do You Remove a Snowmobile Clutch? To remove a snowmobile clutch you will need a special tool, known as a snowmobile clutch puller. comThis video is a basic cleaning video for a Polaris RZR 1000 or 900 or Ranger primary clutch Aug 17, 2024 · 2022 Sportsman 1000xp, how to do a clutch inspection? Amature wrencher here, besides inspecting the belt and blowing out the clutches, and looking for the obvious, like crack, damage and stuff. Unfortunately, you will need to find that small spring, or purchase another. FRONT OF PRIMARY CLUTCH You must prevent the Primary clutch from turning when you remove the center bolt using a 5/8” socket wrench. Want to check here first, any do's and don'ts? You do it to both clutches right? thanks! Its an 04 prox-r 440 with an 800 proxr motor in it, if that matters. May 9, 2020 · The one-way bearing in the P90X clutches have a tendency for premature failure. (normal or uneven) https://www. IN STOCK PARTS SHIP IMMEDIATELY! Partzilla. I removed the primary clutch, removed the cover, then sanded the rust off the clutch shaft with a piece of well used 400 grit wet-or-dry sandpaper, then worked the sheave back and forth until it would move freely. If you are lucky, you can easily pull the primary clutch off, but this is the rare exception. Welcome BackToday we review the process on how to remove the drive belt and clean the clutch faces of the primary clutch on your Polaris Snowmobile Mar 18, 2013 · Bl;ow clutch dust out with compressed air, then use brake clean, try to keep it away from the cover gasket, use a scotch -brite pad to clean up clutch sheaves and youll be good . Also the videos are broken up into different operations, example: if you need to know how to put a Dalton clutch kit in, you will need to watch the Clutch removal video, the secondary clutch disassembly video and the clutch kit video. Then alternately loosen Nov 12, 2020 · In this video, Charles shows how to inspect and replace the primary clutch on a 2006 Polaris Sportsman 500 but this process will be similar for other Polaris ATV models. Ski-Doo Primary Clutch | Rebuild Removal Service Clean | TRA Style Drive Clutch How-to clean your primary and secondary snowmobile clutches Polaris snowmobile Clutch Rebuild. I did a video to demonstrate how fast it can become a problem. g. blow dry with air. M. Avoid Extended Idling: letting your Ranger idle for extended periods is known to wear down the EBS bearing more quickly, leading to the eventual issues mentioned above. Once the clutch is off, remove the 6 bolts holding the cover. OEM-fit, balanced, and ready to ride. A clutch press works well for this. According to Polaris, this condition typically occurs under high-load, low-speed conditions (e. Jul 17, 2022 · Inspect, clean, repeat By the staff of Dirt Wheels Off-roading means dust, and dust is enemy number one for CVT clutches. The sled used for this demonstration is a 2016 PRO RMK 800 but the basic steps described in this How To Clean Your RZR Clutch! DO THIS IF YOU CARE ABOUT YOUR MACHINE! Danny Boy 428 subscribers Subscribe Jul 3, 2020 · How many of you blow the dust out of your primary and secondary clutches? In the southwest dust is in abundance and important to blow out on a regular basis. It is the stock clutch. Models: Polaris - OE PU-52422 1000 Ranger (SOHC 61hp) 20-22 1000 Ranger Crew (SOHC 61hp) 20-22 1000 Ranger XP 2018-22 1000 Ranger XP Crew 19-22 RZR Pro R / Pro R 4 (all models) 22 RZR Pro XP 20-22 Oct 17, 2014 · So I guess I will just clean it up and put it back together with new polaris red spring. First, you have to take off the belt and remove the clutch bolts with a socket. After you've done that and it's dry, scrub the sheaves with an SOS pad and clean the belt up with a wire brush to get rid of the mold process that is on belts from the factory. I think I may have to send the clutch in to shim since I dont have the tools necessary to take it apart. Dec 4, 2016 · Difference in clutch life. I took the clutch cover off and blowed it out real good and cleaned clutches with a scotch brite and some brake cleaner. I just purchased the Hunterworks secondary clutch rollers and CVT belt so I will be installing those soon. I just watched a video of a guy who removes his clutch cover after every other ride and literally washes his clutch with water using a mild mixture of Recently I've been having issues with my CVT clutch smoking the drive belt on my 2020 Polaris RZR Pro XP and just not having any traction when in low gear and rock crawling. B. The threads are lower on the Polaris. Cleaning your clutches helps keep your machine out of the shop. I was told to just take them off the sled and spray with break cleaner. Rather than letting your Ranger Dustin shows us all the things to look for when inspecting the clutch on your UTV. It may be time for Polaris to get off their laurels and take an old Yamaha primary apart. install new springs. Prob gonna put a new belt on and figured id clean the clutches. com is your #1 source for OEM parts online. Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. Regular cleaning and inspections can extend clutch life. I'm replacing the pins and weights, but I was told at polaris that the clutch is old enough if I Pressed it apart to get the spider out it would probably spin the shaft out of the sheeve and ruin it for good. Torque the clutch bolt down, start the machine with the track off the ground and nail the throttle a few times from a dead stop to help set the clutch square on the shaft. Jul 16, 2025 · ️ Browse Polaris Primary Clutches & Puller Tools — bolt-on replacement clutches for Polaris ATVs and UTVs. Yes they are a pain. , high boost vehicle launch, high RPM belt slip, launching with simultaneous brake and throttle application). Brett Hermansen from Van Goes Auto Body has put 3,500 miles on his Polaris General, so that means it’s time for some maintenance. Thanks, Jake Oct 13, 2006 · When you go to put it back on use a scotch brite or 3m pad to clean the crank taper and clutch bore of any rust or dirt, clean it with brake clean and settle the two together. Sooooo, what can I use to clean it? Jan 20, 2014 · Once the clutch would engage it would not disengage without using a board to pry it open. com Todd Office phone How to Remove Polaris Secondary Clutch and Primary Clutch The secondary clutch requires no additional tools beyond a socket to remove the bolt. you can use something like zep 505, grease lighting, etc. com Duraclutch CleaningThis video is to show you how to clean your Duraclutch primary clutch for your Polaris RZR or Ranger. Being a relatively new owner, what are the route maintenance things I should be doing as far as the clutch is concerned, since I don't want any issues that I can This is a HOW TO video on Polaris clutching, in this video you will learn how to remove Polaris primary clutch spring and weights. This is due to the clutch sheave hanging up and then snapping back to the idle position. His clutch system is having issues, it won’t shift properly Mar 30, 2019 · When cleaning the clutch sheaves with a scotch brite pad is there a direction of scrubbing that should be done? IE scrub perpendicular to center or scrub in circular direction (direction of belt travel)? Nov 21, 2018 · Finally got around to checking out my secondary clutch. While doing that I was thinking cleaning everything. You can use scotch-brite pads to clean and resurface the clutch face (s). only chemical you can use is acetone. Nov 24, 2015 · Lots of people end up cutting their clutch off with a torch or other tool after doing that The tool just makes the install easier and you need it to do a cleaning every now and then Polaris RZR XP 900, Polaris Ranger 800 - Primary Clutch Puller There is a link to the puller if you need one Todd May 29, 2017 · On my Ski-doos the clutch bolt would work. It's much smoother and more responsive. This is a how to video on how to remove the primary and secondary clutch from a Polaris Snowmobile. Always follow the warnings and instructions in Owner's Manual. It moves easier and stays consistent in clearance and shape throughout the heat range. com/home This video shows you how to take your primary clutch apart on all Non-Turbo RZR's and Rangers except for the New Body Style XP 1000 Rangers and 2020 Ranger 1000. dissassemble them. com. I used grease where the black plastic sliders go up and down inside the clutch. When cleaning clutches, do both the primary (on the engine) and the secondary (driven) units. Powerwash the clutch if you can, then scrub with hot water and soap. Cleaning, repairing, servicing your snowmobile clutches is important and a Oct 2, 2013 · Hey im trying to remove my primary clutch but do not have a clutch puller ! Is there anyway i can remove the primary clutch without the puller? 2005 Sportsman 500H. Should I do anything to the belt? Like hit it with a clean scotch brite or just wipe it clean? Chris Sent from my Mar 8, 2021 · Why should you keep your clutch clean? We’ll tell you why and show how to keep your primary and secondary clutch clean. NO chemicals! Or put it in the dishwasher, works awesome. https://www. A. Without a clutch press, remove four of the bolts, leaving two opposite of each other. Mar 12, 2012 · So the primary clutch on the six wheeler I'm re-building is sticking a bit. clean with hot soapy water. Also, I've read about some of the routine maintenance things. We stock OEM parts for Honda, Yamaha, Kawasaki, Polaris, and Suzuki motorcycles, ATVs, PWCs, scooters, UTVs Oct 8, 2008 · Clutch lube I just tore into my primary on a 2000mxz 700 because the clutch would not always engage. We are doing this demo on a Polaris Magnum 330, but all Polaris A May 26, 2013 · remove them from atv. There are a numerous amount of wear items that need to be inspected to prevent any further damage along the way. Jan 3, 2014 · Just wondering what everybody uses and how you go about it. I ended up installing it and am much happier with that clutch than the stock P90X. You may need to blow them out after each ride if the dust Oct 31, 2023 · How To Prevent Your Clutch From Failing There are a few best practices to prolong the life of your Ranger’s stock clutch system and help prevent your vehicle from experiencing clutch problems. If you’ve replaced the primary clutch and still have shifting issues, inspect the secondary clutch rollers and spring — both clutches must work together for smooth CVT function. Without pulling the clutches is there anything specific I can do or look at to determine if something Jun 24, 2020 · Im curious how you guys service/clean your clutches? My 2018 XP1000 has 3500 miles on it. Hooks! Feb 21, 2008 · Some have even mentioned a "clunk" or "pop" when coming to a stop. Gilomen Innovations can press that bearing out and convert it to be two-way, which will extend the life of the bearing. com/inc/sdetail/96685/96895This video shows you how to take the primary clutch apart on a Polaris Ranger XP `10000 new Body Style 201 Feb 6, 2013 · To remove the primary for a good bath, you will need the appropriate Polaris clutch puller for that clutch. Jan 6, 2010 · To make it easier to remove the Primary clutch, grasp the Drive belt in the top center and pull upward to force the belt to go between the sheaves of the Secondary clutch. check bushings,button's, weights,etc. hunterworks. O. We’ve seen UTVs with over 4000 miles that never had the clutch cover off. Feb 19, 2013 · To much and it will run out and onto your clutch face. Feb 13, 2024 · Cleaning the clutch on a snowmobile is an essential part of regular maintenance to help the machine perform at its best. Just didn't have enough time before riding this week Jan 17, 2025 · The snowmobile clutch system comprises three main components: the primary clutch, secondary clutch, and drive belt, functioning as a bridge to transfer engine power to the machine's propulsion shafts. It doesn’t matter if you get a kit from EPI, Dirty Dawg Big Kid Powersports walks you through inspecting your snowmobile primary clutch so you know if it is time to maintain it. Clutch removal, cleaning, inspection, and installation of RZR XP 1000 primary and secondary. Jun 21, 2014 · Going on a ride next week and been servicing the XP. This video and next video will show how to completely disassemble and clean your primary secondary clutch for all UTV’s or side-by-sides they are all the sa In this video, we go over how to clean out your clutches on a Polaris ATV/UTV after blowing a belt. My question is will the stock Polaris primary bolt work with oil or water. Nov 23, 2009 · Never cleaned a clutch before. Yes I know to tip it on its side so the fluid stays in and I use a lot of tape to seal the bolt. These videos also cover both the 570 RZR's and the Ranger 800's. No description has been added to this video. https://www. replace checking alginment/deflection and torque to spec Tutorial on How to Remove the Primary Clutch on your 2024 Polaris RZR XP 1000 by owner of Hunterworks, Todd Thanks for watching Hunterworks’s Youtube videos. Usually, you need to use a clutch puller to remove the primary clutch from the shaft Nov 28, 2023 · The common causes of Polaris clutch problems can include worn-out clutch components, lack of lubrication, improper belt tension, clutch misalignment, dirt or debris in the clutch assembly, or excessive heat due to heavy usage or insufficient airflow. rinse with clean hot water. One thing that has helped me get more life out of North American clutches over the years was using a 911 cover. Cleaned the clutch inside and out and reassembled. Very easy to do and it shouldn't be overlooked. My question is can you break the primary clutch free using the water trick on a 2017 AXYS 800? The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Trail Boss 250 Home Made Clutch Puller 1997 Polaris Primary Clutch Removal Indy Classic 500 Busted Knuckle 298 subscribers 86 May 28, 2013 · Most forum members will agree that an aftermarket clutch kit will help a 900XP by improving low and mid-range acceleration, decreasing belt slippage (which decreases clutch heat) and will enhance back shifting and throttle response. Start by removing the belt and inspecting it for wear. I just Nov 6, 2008 · I would recommend removing the clutch completely from the sled. I am thinking to change the old belt out with a new, and keep the old one as a spare. Everything you need to know how to remove the newly updated Polaris P-22 primary clutch on all 2024 Polaris 9R and Boost snowmobiles. no brake clean. Use a swirling motion all the way around the face. So far it is looking good so I just blew out the dust. How do you recomend doing that? Should I Jan 27, 2018 · Polaris RZR XP 1000 900, Polaris Ranger 800 - Primary Basic Cleaning Video And change your secondary square pucks to round when you get back home to keep from ruining your secondary Polaris RZR XP 1000 900, Polaris Ranger 800 - 16-18 Secondary Roller Kit Click link and read tech article, pics their Todd www. They can be found many places online for a lot less than a dealer will charge. In this video I show you how to remove and rebuild the Team Secondary Clutch that's used on Polaris Snowmobiles, Quads, and SXS's or Side by Sides. The 070 belt on it is only worn 1/32 but I have a belt to sheave clearance of about 1/16+ ! Anyone in north suburbs of Chicago able to shim my clutch ?. ehbass hlpzrn ixnre lyi tvcncjr finfc ghyxf fpoqyf zkenl hiay vqopbw kymefdr ijj wddofd qagx